A place for my personal thoughts/views on safety, with focus on industrial safety.
We are nothing after our death. Let us donate our body organs for the poor.
Be not afraid of anything. You will do marvelous work The moment you fear, you are nobody - Swamy Vivekananda
If you think safety is expensive, try an accident... - O.P.Kharbanda
Preventable accidents, if they are not prevented due to our negligence, it is nothing short of a murder - Dr. Sarvepalli Radha Krishna, 2nd President of India
Zero accidents through zero unsafe behaviors. Do not be complacent that there are no accidents. There may be near miss accidents (NMAs). With luck/chance, somebody escaped knowingly or unknown to the person. But, we can't be safe, if we depend upon the luck.
Safety culture is how the organization behaves when no one is watching.
We make No compromise with respect to Morality, Ethics, or Safety. If a design or work practice is perceived to be unsafe, we do not proceed until the issue is resolved. - Mission statement by S&B Engineers & Consultants Ltd. http://www.sbec.com/safety/
Human meat gets least priority - A doctor's comment on accidents
CSB video excerpts from Dr.Trevor Kletz, http://www.youtube.com/watch?v=XQn5fL62KL8
Oct 31, 2011
Dust explosion in grain elevator - 3 dead, 3 missing
Oct 30, 2011
Drinking water or chemical in a water bottle?
All above incidents stress on importance of proper labeling, safe procedure for handling of chemicals, proper hygienic practices and supervision. Otherwise, such incidents keep recurring at regular intervals.
Oct 28, 2011
Oct 27, 2011
The dos and don'ts of weight loss - Yahoo! Lifestyle India
LINK
Oct 26, 2011
To Prevent Accidents, We Must Change Attitudes
To Prevent Accidents, We Must Change Attitudes
LINK
Oct 24, 2011
There are no exceptions. Follow the Rules, even if it is an emergency
This is an emergency case. But, many times, showing some reason or the other as emergency or important, people wilfully disobey the rules trading for short term gains. Even the experienced and senior colleagues preach such practices citing the urgent requirement. Funnily, the activities which were not attended for weeks will become suddenly urgent on the day they propose to take up and do not follow any safety procedure because they do not have time at that moment.
The example in the link below will serve as an eye opener to those who take chance by not following safety.
Lessons from a California Case
LINK
Safety incentives: Boon or bane?
http://safetydailyadvisor.blr.com/archive/2011/10/17/safety_management_incentives_pros_cons.aspx#comments?Source=SDF&effort=13
Oct 23, 2011
No increase in brain cancer from mobile phone use - Danish study
If you are a business man and sitting at one place use fixed phone instead of mobile phone. If you are on the move, you can postpone your conversation till you reach your residence or office. If you are a marketing executive on the move, use earphones that are declared safe. Use of mobile phone on move also introduces other hazards like lack of concentration and can involve you in road accidents.
You may be lured by mobile applications, but the time spent on surfing or learning the applications is more than the actual gains and burning the pocket.
Oct 22, 2011
What is the safe voltage to work?
Even for DC supply, with a body resistance of 500 ohms in wet condition and 41 mA DC current leading to painful shock to women means 500 x 0.041=20.5 V.
People are reluctant to have earthing for the machinery saying that the voltage is less but we do not know what can happen and are ready to trade safety for a worst experience (shock!!!).
http://www.allaboutcircuits.com/vol_1/chpt_3/4.html
Electrocution during cleaning of welding machine
It is common to see use of structural columns as return lines and no earthing will be available neither for the machine nor the job on which welding will be done. Sometimes when proper length of cable is not available, people use rods or sheets or similar metal pieces as return lines. It is difficult to ensure safety in unorganized sector and even in organized sectors when the work is outsourced.
Fire accident in a ship at Kakinada port during welding
LINK
Post Fukushima, Indian nuclear power plants step up safety measures
LINK
Oct 21, 2011
Cylinder explosion during unloading - 2 deaths, 1 injured
http://www.citehr.com/360198-cylinder-explosion.html
(The content is reproduced as the author permitted sharing this information without restrictions when some other interested reader enquired in the forum in which this article appeared. Thanks to the author.)
INCIDENT :
Two fatalities & one serious injury occurred in one of the major steel plant, while unloading of gas cylinders from the truck as seen in the photographs.
Brief Description :
During unloading the Oxygen cylinders from a truck which is loaded with 95 Oxygen & 5 LPG cylinders, the oxygen cylinder hit the neck ring of LPG cylinder which gave way its welding causing LPG leak followed by explosion & fire.Further the valve of the oxygen cylinder too got damaged & leaked causing explosion & the cylinder flown like a rocket. Two persons who were engaged for unloading were died & one person met with serious injuries.
Probable Causes :
1) The oxygen cylinders were stored in horizontal position & without protective caps.
2) LPG cylinders were kept along with oxygen cylinders.
3) Smoking in the area.
Lessons to be Learnt :
1) Gas cylinders need to be transported in vertical position
2) No gas cylinder is to be transported / handled without its protective cap. No cylinders should be received in our premises without having its cap.
3) Oxygen cylinder should not be transported along with cylinders containing flammable gas like LPG, Acetylene etc.
4) No smoking need to be strictly followed during transportation / handling the gas cylinders.
5) Gas cylinders need to be unloaded using standard method & not by throwing them.
Pl review the existing practices and takes appropriate actions. Please communicate to all, own / contractor employees about this incident.
Chlorine gas release - Over one hundred fall sick
The pipeline ruptured with a bang and workers inform that the pipeline is old and rusted. The fact that many of the sick were from the factory implies lack of communication, poor awareness about emergency actions and protective measures to be followed by the individuals.
Generally, vessels containing chemicals are tested but not the associated piping. Testing of piping along with containers should be made mandatory and the violators should be punished for endangering the safety of the living beings and the environment.
Four Dead From Toxic Gas Incident at Shipyard | Maritime News | Maritime Executive Magazine
LINK
Oct 20, 2011
Lab safety - CSB advice
Chemical Safety Board of US recommends the following for improving lab safety.
1. Laboratory safety management plans must include physical as well as chemical exposure hazards.
2. Institutions should ensure that research-specific hazards are evaluated and mitigated.
3. Laboratory researchers need guidance documents to help manage hazardous chemicals that are unique to their research environments.
4. Research-specific written protocols and training are necessary to manage laboratory research risk.
5. Academic institutions must ensure that safety inspectors report directly to those with authority to implement improvements.
6. Incidents and near-misses should be documented, tracked, and communicated.
The full article can be read here. http://pubs.acs.org/cen/government/89/8943gov1.html
Chlorine leaks - impact on people's lives
http://www.environmentalhealthnews.org/ehs/news/2011/chlorine-accidents
Instantaneous release of chlorine from normal tonners containing about 900 kg chlorine can impact living beings even at a distance of 10 km under worst conditions i.e overcast sky, no wind; with fatalities upto 1 km. Unless otherwise the safe handling procedures are not practiced, these chemicals are much danger than explosives that affect people and property only upto few meters whereas these chemical releases impact persons staying even hundreds of meters away.
Oct 18, 2011
How to Measure the ROI of Your Safety Program
How to Measure the ROI of Your Safety Program
Though, many times it is difficult to calculate the money spent on safety program,cost of accident, benefits accrued by implementation of safety programme, with extra efforts one can calculate and prove that the organization benefits from a safety programme that gets wholehearted support from all.
The link for indicators to be observed is given below. Meaningful quantification of these indicators can help in calculating cost benefits to the organization.
http://www.safetyxchange.org/financing-safety/achievementbased-safety-metrics?utm_source=emailmarketer&utm_medium=email&utm_campaign=3802
Oct 13, 2011
Hot water causes death of a boy
It may be noted that skin can withstand temperature only upto 42oC. Hot water at 70oC in 1 sec causes a complete loss of skin thickness in adults and 0.5 sec in kids (skin has cooling mechanism like blood circulation, sweating).
The remedial measures to be taken can be found in internet. One such link is listed below.
http://www.burnremedies.com/Scald-Burn.html
Oct 12, 2011
NDMA Guidelines and videos
http://ndma.gov.in/ndma/guidelines.html
http://ndma.gov.in/ndma/videogallery.html
Honey bee attack - death of a boy
Lessons from Fukushima incident - A report at HSE.GOV.UK
Report:
http://www.hse.gov.uk/nuclear/fukushima/final-report.htm
Video:
http://www.hse.gov.uk/nuclear/fukushima/final-report-video.htm
Oct 10, 2011
Gas leak - six injured
Oct 6, 2011
Communication gap-Overhead electrical car rams trolley in a tunnel - 5 deaths
The news item can be read here (::The Hans India::).
http://www1.lite.epaper.timesofindia.com/mobile.aspx?article=yes&pageid=8&edlabel=TOIH&mydateHid=06-10-2011&pubname=Times+of+India+-+Hyderabad+-+Times+City&edname=&articleid=Ar00800&format=&publabel=TOI&max=true
LINK
Oct 4, 2011
Sep 28, 2011
Obesity - Eating excessive food - Is it an addiction?
As experts say, we take more food while watching TV, not knowing what and how much we are consuming. For the same reason, problematic kids also take food when they are watching TV. Parents switch ON to some cartoon channel to feed the children who otherwise will be resisting to have food.
I observed in my own case that I am grabbing some food item while watching TV, though I am not hungry. If I am not, may be psychologically I am feeling hungry and getting some item throughout the length of the TV programme. And, thus my weight increased 17 kg in the last 15 years, 4 kg of this in the last one or two months alone. More food is also consumed to avoid wastage.
Alarmed by this sudden increase, I decided to stop lunch for few days or may be few weeks till I get results on either way i.e good or bad. It's now 10 days. I observed that to stop hunger or burning in the day time, I am taking water and my water intake has gone up from one liter to about 3 liters during the day time. In a way, this practice is bringing my acidity problem under control, though my wife says it can be a temporary phenomenon. During this day time, I am taking one or two cup of tea or coffee, not more than that. Evenings, I am taking one or two handfuls of sprouts, which I started in the last one week followed by tea or energy drink (bournvita). Now, I am observing that my food intake during dinner also is reducing almost to half of the earlier quantity. I have to mention here that I am taking more side-dishes like sambar, rasam and curd with rice or roti. I feel like my stomach is full halfway through and unable to take any more food.
From the above, it's my conclusion that taking food is an addiction.
Now, I have to see for some more time, whether this type of eating food helps in weight reduction also and develops into a food habit.
Safety and Health training - power point presentation from www.citehr.com
http://www.citehr.com/365704-safety-health-training.html
Another one for drivers here, http://www.citehr.com/365239-useful-handbook-drivers.html
CSB video - W.Va. chemical leak
http://www.csb.gov/newsroom/detail.aspx?nid=383
CSB releases video of deadly W.Va. chemical leak - BusinessWeek
http://blogs.wvgazette.com/watchdog/2011/09/23/csb-was-alarmed-by-series-of-dupont-incidents/
http://ehstoday.com/safety/management/dupont-prioritize-cost-safety-0713/
Umatilla Chemical Depot passes safety milestone - Business | Tri-City Herald : Mid-Columbia news
As per the news report, for the last five years the company with about 830 employees is working without any accident involving loss of man-days and in the process completed 9.0 million safe man-hours. Congratulations.
Sep 25, 2011
Close shave for 3 jets at Chennai airport - The Times of India
Sep 23, 2011
Umatilla Chemical Depot passes safety milestone - Business | Tri-City Herald : Mid-Columbia news
LINK
Fire breaks out at textile firm | Deccan Chronicle
http://www.indianexpress.com/news/now-fire-kills-four-in-midc/850436/
http://www.dnaindia.com/mumbai/report_dombivli-factory-fire-kills-4_1590414
http://www.daybreakingnews.com/post/Four-killed-in-Mumbai-textile-mill-fire-accident-which-occurred-early-in-the-morning-today.aspx
http://ibnlive.in.com/generalnewsfeed/news/four-killed-in-maha-textile-mill-blaze/832307.html
LINK
Domestic LPG cylinder fire and explosion, building collapse
Case has been registered against owners of marriage hall and the residential building under provisions of section 337 (Causing hurt by act endangering life or personal safety of others), section 338 (Causing grievous hurt by act endangering life or personal safety of others), 304-A (Causing death by negligence) of the Indian Penal Code and also under the provision of The Explosive Substances Act.
http://www.dnaindia.com/bangalore/report_bangalore-cylinder-blast-crowds-please-learn-how-to-respond-to-tragedies_1590143
http://ibnlive.in.com/news/day-after-disaster-cops-scout-for-clues/186675-60-119.html
http://zeenews.india.com/news/karnataka/bangalore-building-collapses-after-cylinder-blast_732741.html
Explosion and fireball incidents at Canberra and Oklahoma
http://www.canberratimes.com.au/news/local/news/general/biggest-fireball-ive-ever-seen-superintendent/2295464.aspx
http://www.dailytelegraph.com.au/news/massive-chemical-fire-after-series-of-explosions-rock-canberra/story-e6freuy9-1226138503397
http://www.skynews.com.au/national/article.aspx?id=662748&vId=
http://news.google.com/news/story?ncl=http://www.canberratimes.com.au/news/local/news/general/biggest-fireball-ive-ever-seen-superintendent/2295464.aspx&hl=en&geo=us
In another incident of gas rig fire and explosion at Oklahoma, more than 100 ft high flames were seen, lighting an area of about 60 mile distance. People in 2 mile radius were evacuated. No injuries were reported.
http://www.washingtonpost.com/business/sheriff-warnings-helped-workers-reach-safety-before-okla-gas-rig-blast-homes-evacuated/2011/09/20/gIQAFo2DiK_story.html
http://today.msnbc.msn.com/id/44589618/ns/us_news-life/
http://news.google.com/news/story?ncl=http://www.washingtonpost.com/business/sheriff-warnings-helped-workers-reach-safety-before-okla-gas-rig-blast-homes-evacuated/2011/09/20/gIQAFo2DiK_story.html&hl=en&geo=us
Gas leak kills FOUR
The nearest railway station is about 1 km from the factory. Three persons of the factory were booked for the incident, as per reports. The plant is located in an area along with about 1250 factories and few residential areas.
http://www.youtube.com/watch?gl=IN&v=HbP_BmhpmaI
http://articles.timesofindia.indiatimes.com/2011-09-21/mumbai/30184327_1_gas-leak-fire-brigade-plant-officials
http://indiatoday.intoday.in/story/thane-gas-leak-3-company-officials-booked/1/152110.html
http://www.dnaindia.com/mumbai/report_tarapur-power-plant-gas-leak-kills-4-workers_1589638
http://www.thehindubusinessline.com/companies/article2473702.ece
Sep 19, 2011
Large reservoir of water in the universe
http://www.nasa.gov/topics/universe/features/universe20110722.html
Apartment first floor collapse
Following are few reports appeared in the media.
http://www.thehindu.com/news/states/andhra-pradesh/article2461744.ece
http://www.deccanchronicle.com/channels/cities/regions/rajahmundry/police-security-post-symala-sadan-apartment-573
http://www.crimenews.co.in/building-collapses-cmorders-help/
Sep 16, 2011
DGCA removes its top safety officer - Home - livemint.com
The above article is about removal of safety in-charge working for The Directorate General of Civil Aviation (DGCA) for delay in investigations and not producing reports in time.If the officer is inefficient, the action is warranted. But, in the same article it is mentioned that only 14 officers monitor over 1000 flights on Indian skies. With the increase in number of air craft, no. of incidents/accidents and other activities, the staff will be stressed to perform. And the issues are concerned with safety of invaluable human lives. Under stress, the performance will deteriorate over a period of time and the quality will dive to the bottom. After all, they are also human beings and not machines to generate output automatically after keying in certain parameters. If the problem i.e delay in reports, persists for long time, then the system needs to analyzed for problems. The issue of man-power and other issues like training need to be addressed before holding safety personnel as responsible. Airlines too should be held responsible for engaging persons with fake certificates, for incidents and accidents, instead of blaming one man. It may be a management principle taught to accept additional work, but will not help the organization in the long run when limits of human beings are exceeded.
Proposal of amendments to Factories Act 1948 by Government of India
Sep 13, 2011
A freak accident - unsafe act
In a house, the family head tried to lit something. It did not. Then, he brought petrol in a bottle, poured a little on the material which he want to lit. After keeping the petrol bottle aside, he lit the matchstick. Immediately the fire spread from the material to the petrol bottle. In panic condition, he threw the bottle outside his house. The burning petrol bottle fell on a lady going on the road. She received burn injuries on hands and her clothing got burnt partly. She was admitted in a nearby hospital for treatment.
Mindless acts can lead to such type of accidents, endangering the persons who do not know what is going to happen to them.
Similar things can happen in industries endangering the environment and public at large due to unsafe actions by the persons inside the factory.
Sep 12, 2011
Gasoline fire in Nairobi, Kenya
A report says, fire started after a fuel tankers dumped the fuel in the open sewer flowing through the slums.
If this is the reason, it is most unpardonable act and the guilty should be punished. If the reason is leak from the pipe line, then large quantity must have escaped from the line into the sewer till it is identified either by pressure drop or somebody noticed and informed the company. Both the company and the authority that cleared pipeline layout are responsible for the incident in this case. One can't lay the pipelines through populated areas. If the settlers came after piping job, then the company with the help of local police should have got it vacated. Such piping should terminate at a place far off from the habitation and should be protected. As per the reports, when a news channel asked the resident two years ago, he don't want to move from the place though he feels that there is a chance of the fire that occurred today.
http://edition.cnn.com/2011/WORLD/africa/09/12/kenya.fire/
http://www.latimes.com/news/nationworld/world/la-fg-kenya-fire-20110913,0,5237204.story?track=rss
http://www.africareview.com/News/Riddle+of+Nairobi+pipeline+fire+that+killed+75/-/979180/1235086/-/10hj59jz/-/
Video: http://www.bbc.co.uk/news/world-africa-14887938
Explosion at a nuclear waste treatment facility in France
Authorities informed that there are no nuclear power reactors at the site. The explosion also is not from waste storage tanks where radiolytic hydrogen formed can lead to explosion if not diluted. It is also not of any explosion that may arise during concentration of waste by evaporation.
Any non-nuclear incident in a nuclear facility can be misunderstood as nuclear explosion. This accident is to be treated as industrial explosion and not as nuclear explosion. If the explosion occurred during melting, one reason can be water reaction with molten metal. But, as per BBC report and other reports, explosion occurred after fire. It is not known the reason for fire which can be due to flammable solvents or due to friction of fine turnings of iron,zircaloy, aluminium, etc in the metal scrap. It is a known fact that dust explosions are possible with fine dust of these metals.
As there is no radioactivity, we have to assume the explosion is non-nuclear of one of the above types.
http://hanlonblog.dailymail.co.uk/2011/09/marcoule-explosion-is-the-tide-of-anti-nuclear-irrationality-on-the-turn-.html
1) http://www.msnbc.msn.com/id/44483925/ns/world_news-europe/?GT1=43001
2) http://www.washingtonpost.com/world/europe/french-nuclear-safety-body-says-an-explosion-has-rocked-a-nuclear-plant-in-countrys-south/2011/09/12/gIQAJUkcMK_story.html
3) http://www.thedailybeast.com/cheats/2011/09/12/explosion-kills-one-at-french-nuke-plant.html?obref=obnetwork
4) http://projectavalon.net/forum4/showthread.php?30252-Breaking-Nuke-explosion-in-France
Power failure due to snake in a feeder box
The following link give some extra information about similar incidents.
http://www.fort.usgs.gov/resources/education/bts/impacts/electrical.asp
Sep 11, 2011
About Leadership - excerpts from the book by Robin Sharma
- Learning is the daughter of repetition. Repetition is a powerful teaching tactic. Through repetition, a new idea can quickly become integrated as a new belief.
- Success is easy for anyone, if they do right things consistently. And these little things and behavior buildup over time lead to reaching the impossible, which appeared in the beginning. Seeds do not give fruits overnight. They have to be planted, watered, weeded and fertilized before we get fruits.
- Small insignificant daily acts of excellence buildup success. Neglect of small daily acts over a period of time lead to no point of return and failure.
- Success is achieved only when we practice and experience. Listening or speaking alone will not help. When we practice the idea that we listened, it becomes a truth and we experience it. Unless the idea gets into us and we practice, listening/reading fails to crate lasting results.
- There is nothing impossible in this world. Only it is a matter of time, after we put our sincere efforts.
Why people do not want to learn from incidents?
Artificial resuscitation - video link
http://www.nidokidos.org/threads/59002-Continuous-Chest-Compression-CPR-Mayo-Clinic-Presentation
CPR for babies: http://www.nidokidos.org/threads/59002-Continuous-Chest-Compression-CPR-Mayo-Clinic-Presentation
If blind can see, why not others? a video
LINK
Faulty transformer - shock to the village
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