We are nothing after our death. Let us donate our body organs for the poor.

Be not afraid of anything. You will do marvelous work The moment you fear, you are nobody - Swamy Vivekananda

If you think safety is expensive, try an accident... - O.P.Kharbanda

Preventable accidents, if they are not prevented due to our negligence, it is nothing short of a murder - Dr. Sarvepalli Radha Krishna, 2nd President of India

Zero accidents through zero unsafe behaviors. Do not be complacent that there are no accidents. There may be near miss accidents (NMAs). With luck/chance, somebody escaped knowingly or unknown to the person. But, we can't be safe, if we depend upon the luck.

Safety culture is how the organization behaves when no one is watching.

We make No compromise with respect to Morality, Ethics, or Safety. If a design or work practice is perceived to be unsafe, we do not proceed until the issue is resolved. - Mission statement by S&B Engineers & Consultants Ltd. http://www.sbec.com/safety/

Human meat gets least priority - A doctor's comment on accidents

CSB video excerpts from Dr.Trevor Kletz, http://www.youtube.com/watch?v=XQn5fL62KL8

May 12, 2026

Why people do not want to learn from incidents?

The article below was made fourteen years ago for an in-house magazine. 

Everyday goes in our life without some incident that would have caused rise in heart beat. If it is during the driving on the road, either we shout or get earful hearing from the other side. Here, always the bigger vehicle driver is at the receiving end. If it is at some other place, like at home, work place, bus, train, or market place, both sides will be vocal in airing the views.
Every time after the incident, consciously or unconsciously we try to analyze what happened and who is responsible. Most of the times, we conclude that we are not wrong and that the incident happened because of the other person. After ascertaining this again and again in our thoughts, we feel satisfied that we did nothing wrong. If we were the affected during the incident but were at the receiving end, we think that we can’t do under the circumstances as we are less in numbers. If, someone got injured in which we are also a party, we tell ourselves that we are right and feel sympathy or that they deserve it for not being correct.
If we are the third party, i.e. we were at the place of the incident or came to know through different media, depending upon the incident and our interest, we try to analyze the incident and take the position that suits us the most. During this analysis, we assume ourselves as one of the two parties depending upon our past experience in similar situations and draw the same conclusions, which we would have thought right at that time. But, one day or the other, we too get involved in incidents whatever be the magnitude.
At home, when children make mistake, as the head of the family and having seen/committed enough of such mistakes when we were at the same age or learned, we shout at them and tell them what should have been done. But, if we ourselves commit mistake, we do not want to listen and only listen / understand what we want.
When we see the warring parties during the incidents as a neutral person, these arguments appear to be silly and that one wants to be more vocal than the other to cover their mistakes.
If we analyze any incident without bias, we can draw lessons and can ensure preventing occurrence of similar incidents. There is saying that people’s memory is short. For this reason, we see recurrence of many incidents, same or similar in nature, either at the same place or some other place. We do not want to learn either from our mistakes or that of the others. This is true in all fields; let it be personal life, industrial organizations, financial institutions, stock markets, economies, etc. A few years ago, there was collapse of economies of countries like Russia, Brazil, Mexico, Indonesia, etc. Again, the story is same now with USA and other developed countries due to lack of financial discipline. Most of the times, apart from technical reasons, incidents take place because of psychological, social and cultural reasons.
It is not advisable to make mistake, or experience and learn. Already there were many incidents for which some one paid the price. We can learn lessons from others mistakes without paying a price.
When major industrial accidents took place like Bhopal accident in the year 1984, or Piper Alpha offshore platform explosion in 1988, stringent legislations were made and were enforced even when there is no history of such incidents in their countries. This increased the cost of production even for organizations that followed good safety practices. Mistake committed somewhere had cascading effect on entire industry irrespective of the territory.
In every organization, there will be established systems to ensure that nothing goes wrong. Though systems are nothing but procedures, their implementation depends on persons in the place.
Accidents are really not accidental, i.e they did not occur all of a sudden. They are not unpreventable random events. Before every accident, there will be warning signs which we might have seen and ignored or we failed to see those signs. But, mistakes do not take care of themselves or cease to exist. Every inaction on a warning is a lost opportunity and compounding of warning signs will have huge impact on the organization. There is nothing like minor or major accident when someone gets injured or lost life. We can’t keep quiet saying that it is minor accident. We realize only when we are affected.
Most of the times, there are common and simple causes for the accidents. Accidents take place when short term benefits were given importance over long term benefits or when regulations and established procedures are compromised or personal goals are set above that of the organization. Generally, benefits for following safe procedures are not visible. But, accidents due failure of not following safe procedures cause huge losses many times the cost of corrective action or even can lead to closure of the facilities like Union Carbide at Bhopal, Enron, etc.
It is human tendency to believe what we see for most part of the time as correct. Any occasional incident is considered as an exceptional case and do not give much thought to it. In a study, it is observed that people do not hesitate to take great risk while making decisions on processes which they have knowledge, information and experience. We think that we can handle any emergency situation that may arise in such routine activities. Thus, in routine activities, we see less danger though it exists because there was no loss in the minor incidents occurred earlier. Even if something happened, only field persons would have been blamed, but not the decision makers.
It appears that our mind is tuned to not making worst decisions, like ancient humans, rather than making best decision. For this reason, we tend to ignore all warning signs, as the worst is yet to come.
We should not live in the past, or soak in the glory of achievement and close our eyes to wrong doings. If some thing happens, we should not think that we will not do such mistakes, or that we are right, and so on. We should analyze for root causes and eliminate them to avoid occurrence or recurrence. What we think impossible or impracticable at one time becomes possible and practicable later, either because of the initiatives of the Head of the organization or because of the regulators or government. Now-a-days, non-governmental organizations and judiciary are taking active role about how we should operate our organization so that employees and public will not be affected.
One should understand for particular behavior exhibited in different circumstances. A mistake is a mistake and repeating the same mistake will not become right. We should unlearn our mistakes and start afresh. If we behave like a bystander; not voicing our concern properly to the proper authorities, or keep quiet for the lack of courage, fear of reprimand, not concerned to us, frustration because of inaction on our earlier concerns voiced; if some incident occurs later causing loss, definitely it will pinch us. If lives or lost because of our inaction and we take action after the incident to correct the mistakes, then definitely such earlier inactions are not pardonable and this is nothing short of crime. World is changing fast and we too should move else we will be caught offguard and have to pay heavy price. Only when we accept that worst will come after sufficient warning signs, we will make our best effort after the appearance of every warning sign to avoid the worst and thus ensure safety for all.

May 9, 2026

Not in use? Doesn't mean not important.

Some safety systems like safety interlocks, hotlines, are meant for use only when something goes wrong. 

Some systems like SCBA, we use, with the knowledge of possible hazardous conditions in work areas and as a preventive measure. 

Some like PPE are routinely used as minimum requirement for protection. 

We need to ensure functionality of all, whether we use it or not, by checks, at recommend periods. Else, they will not be available when really required. It is likely that these checks for some are postponed as they are not required immediately or on assumption that it will work as not used means it will be working. 

In another scenario,  if, say, frequently interlocks are in use, implies that something is going wrong and we should analyse the reasons. Jockey pump in fire hydrant system is used to maintain line pressure. If it is auto ON throughout the day implies line leakages or wrong use of fire hydrant. 


May 4, 2026

Water tank cleaning- 1 fatal, 3 hospitalized

https://www.thestatesman.com/cities/worker-dies-after-inhaling-toxic-gas-while-cleaning-water-tank-3-hospitalised-1503587079.html

Water tanks are presumed safe to enter, but they are not.

One contract worker entered the Water tank for cleaning,  died of asphyxiation. 3 more entered to rescue and lost consciousness. 

Please go through news report in the above link.

Oxygen levels will come down due to microbial action in water tanks. Oxygen levels shall be checked at actual place of work before entry. Better to use self contained breathing apparatus along with portable oxygen detectors and follow buddy system. 

Mar 27, 2026

Sunlight exposure of packaged food items

It is common to see some of eatables,  groceries in packets outside of shops or adjacent to glass walls of malls. Also, we see water, beverages in plastic bottles exposed to sun. Same will be transported in open trucks from manufacturers to distributors to retail outlets. And, they get exposed to sun, releasing micro particles into the packed contents. We consume same, unknowingly. 

In olden days, or, even some people now also,  purchase groceries in bulk meeting half yearly or annual requirements,  clean at home, store in steel containers or jute bags with needm leaves to prevent insects / germs and use which seems a good practice avoiding plastic.


Feb 18, 2026

Reporting culture-Invisible injuries-pain in waiting

All would have experienced invisible injuries  without visible external scratches, cuts etc.s

Examples can be falls, hit against,  jerks,  bumpy rides, etc.

These may or may not lead to immediate pain, but we suffer for days later from pain, some can be for years particularly back ache.

In industry, generally we consider lost time injuries for reporting, others only for safety performance assessment. But, incidents causing invisible injuries may not be reported and there will not be opportunity for workplace improvement.

Hence, the saying that all incidents including nearmisses shall be reported,  investigated and preventive measures taken. 

Feb 17, 2026

Good or bad - habit becomes addiction

Starting of any task requires lot of will. Similarly,  continuation requires much more will power. However,  once we start and continue for some days, later it turns to habit and difficult to stop or get rid off.

Examples are, taking bath morning and evening,  walking, exercise,  playing games, etc.

Similar is the case in industrial work, doing right way, keen  eye for safety gadgets in place, use of personal protective equipment,  good housekeeping.

Opposite is also true. Not following or bypassing SOPs, not using PPE, throwing materials in work areas, etc fall under this. 

Choice is ours.

Feb 12, 2026

Tests - themselves shouldn't be dangerous

Law of the land prescribes periodical testing of pressure systems,  material handling equipment,  etc in industries to know their functionality as per design or not. However,  the tests if not done systematically as per OEM or approved procedures can create hazards.

It is necessary to review the test procedures thoroughly by competent persons before execution. 

There are several incidents during improper testing leading to injuries,  fatalities,  property damage. 

No need to rush or push bypassing requirements. No need to bend procedures or ignoring the mandatory reviews and verifications for the sake of meeting timelines. If planned properly, there is no question of delays or nonavailability of systems for regular operations.


Similarly, postponing the tests also doesn't help.
There can be occasions where equipment are not released by operation manager and instead continue production. Such acts will be shortsightedness with ignorance to longterm benefits of periodical testing and maintenance. Problems can be found in regular testing and action can be taken. Delayed, we will be blind and can have serious consequences often leading to breakdowns or accidents. 





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