A place for my personal thoughts/views on safety, with focus on industrial safety.
We are nothing after our death. Let us donate our body organs for the poor.
Be not afraid of anything. You will do marvelous work The moment you fear, you are nobody - Swamy Vivekananda
If you think safety is expensive, try an accident... - O.P.Kharbanda
Preventable accidents, if they are not prevented due to our negligence, it is nothing short of a murder - Dr. Sarvepalli Radha Krishna, 2nd President of India
Zero accidents through zero unsafe behaviors. Do not be complacent that there are no accidents. There may be near miss accidents (NMAs). With luck/chance, somebody escaped knowingly or unknown to the person. But, we can't be safe, if we depend upon the luck.
Safety culture is how the organization behaves when no one is watching.
We make No compromise with respect to Morality, Ethics, or Safety. If a design or work practice is perceived to be unsafe, we do not proceed until the issue is resolved. - Mission statement by S&B Engineers & Consultants Ltd. http://www.sbec.com/safety/
Human meat gets least priority - A doctor's comment on accidents
CSB video excerpts from Dr.Trevor Kletz, http://www.youtube.com/watch?v=XQn5fL62KL8
Jul 12, 2020
Reaction - Ethanol based santizer use by persons taking disulfiram for alcohol addiction treatment
Jul 5, 2020
Corona - lockdown - restricted hours of movement
Jun 20, 2020
Importance of communication in safety
Jun 7, 2020
How many lessons and how many times we should get?
May 10, 2020
The Meer decision and tank farms: Part two
LINK
Apr 28, 2020
Apr 26, 2020
Corona virus - lockdown - employment - financial management - some thoughts
As a middle level solution, I feel that industry should have two types of components in the salary package. One is minimum pay which will be paid irrespective of person is working or not. It is like the pay for qualification and experience. This can include PF, house rent allowance and medical insurance/allowance. Second payment is for the performance. That is for the output delivered when works are allotted. This can include various perks like transport allowance, performance incentives, LTC, etc. When person is not given work, but to retain talent, the assured pay can make the employee to be available and even can motivate him to acquire additional skills so that he can make himself more useful to the organization and that he will be engaged so that he can get performance pay. In order to retain the person, certain minimum number of days / weeks of work can be assured in the offer letter. This way, I feel both the organization and employees should find it reasonable and will not cause much problem financially.
Apr 5, 2020
Concern about impact of switching off lights on grid on 05.04.2020, 2100 hr for 9 minutes
Apr 4, 2020
An incident in my house - in geyser
Mar 31, 2020
My experiences during lock down and curfew conditions for protection against COVID 19 corona spread / consequences
Later, however, we saw in TV visuals, crowding of persons on the roads for clapping. Some followed social distancing during clapping. The whole purpose of maintaining social distancing was defeated in this act. These persons did not follow PM's advice of clapping from houses and instead came out.
In industrial establishments, as per history, a plant shutdown does not mean it is safe. One should be more vigilant to ensure safety of pressure systems like gas cylinders, storage bullets, piping, and chemical storages; observation of safety rules by persons when nobody is watching them, so on. It should be like factory still operating with a reduced manpower instead of full scale. Shutdown does not mean relaxation of safety rules / practices. It is also known that many accidents happened during startup and we should resume operations not based on what we thought it was, but only after thorough checking of all systems in the field.
Search for news on this virus has increased a lot. I am following covid19india.org and worldometer sites to understand the severity of the issue.
Now, lock down is extended for another 3 weeks and hope everything will be alright. Our state government even imposed curfew during 1900-0600 hr as some persons are not heeding to the appeal of not coming out unless it is essential. Police check posts were put on the roads, patrolling is increased, and humanitarian help to those needy also is being done by these personnel as seen in social media.
Mar 24, 2020
Mar 11, 2020
Naming the safety violators had positive impact
Mar 7, 2020
Use of masks for protection
A field day for shops. Make hay while the sun shines.
I read in messages that these are to be used carefully, not to touch, and then dispose safely. How many will throw in dust bin after use, once or more times in a day after buying at prices like above. Further, safe disposal of these masks itself may present a headache to municipal authorities. May be now, these authorities have to set up bins in public places for collection of these masks and then incinerate at high temperature like biohazard waste.
At other times, many persons used to cover their nose / face with hand kerchief or some other cloth, can also be used safely. I feel this is better than so called masks as above. Because, we can wash these cloth covers and are good for health.
In addition, it is better to follow other good hygiene practices, like washing of hands, face and feet soon after coming to house from outside, before and after eating, changing the outside dress before eating, etc as our elders did.
Whatever we use, let us also ensure to clean it regularly for our own health. We should not get panicked with messages / rumors and use our common sense to help ourselves.
Feb 8, 2020
Following regulations and guidelines will not reduce productivity
When role reversal happens, they will assume new position and behave accordingly. This is because of short term / immediate gains one may achieve by overlooking SOPs or due to the infrequent losses suffered from incidents/accidents by not following safety which they feel that it can be absorbed.
Production managers realize only when the losses are huge and may lead to framing of charges or closure of the factory. But, it will be late.
It is proven that following safety always makes sense and leads to increase in productivity.
And this can be made realized by charging penalties on every violation from the salary of the individuals and as a percentage of turnover of the factory.
This will help in creating work atmosphere safe as well as for public also and at the same time will make others to learn from the sufferers.
Jan 20, 2020
Doctor's health
Jan 12, 2020
Suspected death from gas geyser use
Jan 5, 2020
Responsibility for ensuring safety at work place
It is true that safety officer has to ensure safety.
But, safe work conditions can be ensured in the work place only when there is cooperation from shopfloor manager and employees in the shopfloor. It is a collective effort. As long as this is not realized, the workplace can never be safer. There may not be accidents, but, this does not mean that workplace is safe for persons. It is totally by luck and till Murphy's law comes into picture, shopfloor persons have their head.
It is said that if workplace is to be safe, it can be done only by line function, but NOT by staff function. That is to say that safety can be ensured truly by workmen, supervisors and managers who are managing the shopfloor activity every moment. Any deviation can be observed immediately and can be rectified before accident takes place. Instead, if left to safety officer's observation, then plants have to depend upon their luck, as safety officer can't be present everywhere at the same time and all times.
Factories Act requires one safety officer for every 1000 employees, and with the increase in site workforce, the number of safety officers requirement is not in proportion. If these many employees can't see what is wrong in their own workplace, it is unrealistic to expect the safety officer to monitor entire area all the time. And, why safety officer alone should tell that some thing is wrong. Every person is responsible and I am responsible for my work. If a person can't or don't want to work responsibly for his own safety and that of others, then safe workplace can NEVER be ensured.
As long as fingers are pointed at safety officer alone, it will lead to the impression among plant personnel that they need to bother only production and are not responsible for safe work conditions in the shopfloor and think that safety officer has to see that aspect. They think that safety officer has to check and ensure even the basic requirements of machine guards, functioning interlocks, lighting, ventilation, obstruction-free access, wearing of safety shoe/helmet/safety belt, etc. Thus, ensuring safety lies mainly with the shopfloor personnel and its managers. Shopfloor managers have to be visible in the work area which can lead to better safety culture.
And it can be strengthened by advice and monitoring of safety officers.
Dec 27, 2019
Plane crash during takeoff - 14 deaths, 22 injured
Out of 95 passengers and 5 crew, 14 persons died and another 22 persons were admitted with injuries.
It is stated that in general, aircraft crashes occur during takeoff or landing.
Dec 19, 2019
Wrong message to public / industries with passive / lethargic attitude of regulators
Dec 8, 2019
Poor concepts on safety
Nov 27, 2019
Health problems with long driving in auto gear cars
It is reported that person driving automatic car will not use left leg and there is a valve in leg to control blood flow to the heart. Other information is available in the news paper report.
The news paper report in this aspect is given below.
https://timesofindia.indiatimes.com/life-style/health-fitness/health-news/why-long-drives-in-automatic-cars-may-be-dangerous-for-you/articleshow/72182040.cms
I got certain doubts about this, but may be it depends on person to person. The person referred in the news report is driver. However, the other occupants in the vehicle will be sitting throughout the journey whereas the driver will be moving atleast one leg.
Another question that arises is what about persons with amputated legs.
Nov 26, 2019
Accidents from opening of doors of vehicles
Nov 11, 2019
Air filling pressure tank burst
The pressure will be about 10 kg/sq.cm in normal conditions. The incident happened makes us to ensure that the equipment is checked for its integrity, connections and utility on regular basis.
Nov 10, 2019
Chlorine release in restaurant from mixing of bleach with cleaner
https://local12.com/news/local/chemical-blamed-for-deadly-reaction-in-mass-restaurant-common-in-local-eateries
As per information in internet, the following link provides useful information about chemical reaction of bleach with ammonia and other chemicals, in which harmful gases are liberated.
https://www.organic-chemistry.org/chemicals/oxidations/sodiumhypochlorite.shtm
Oct 27, 2019
Hyderabad traffic danger spots
Oct 24, 2019
Question of cost of safety!
Any caution on safety is not costly. It may appear costly with respect to money, time, presumed slowness in reaching immediate targets, etc. But, if something is found to be missing w.r.t. ensuring safety and it needs resources to correct it doesn't mean it is added cost.
We have to thank our luck that nothing happened till such time and that somehow the deficiency or lapse was seen by somebody and got an opportunity to rectify it.
Nothing goes waste when we allocate resources meant for enforcing or improving workplace. Those who suffered due to incidents/accidents can tell the impact faced by them, till their memory retains.
Generally, people will forget the lessons and repeat the mistakes in same or different form.
Repetition of mistakes and resultant accidents make the interested parties sick of the way the organization is being run with shortsightedness.
Strict control only appears to work, but how long this can go on depends on mental stamina of the persons in controlling positions.
I think we are destined to suffer at different intervals due to failure to follow the procedures meant for safety of persons/property/environment/etc and when the loss is huge, then the whole organization suffers, may lead to closure.
Sep 22, 2019
Lightning induced blast
Sep 15, 2019
Fall of crane trolley - death of person under
Such incidents can be prevented by barricading the area under loads being lifted, placing caution boards and ensuring supervision.
Jul 21, 2019
construction worker injured as Pump House Collapses
LINK
https://www.thehansindia.com/andhra-pradesh/under-construction-pump-house-collapsed-in-tirupati-548198
https://timesofindia.indiatimes.com/city/vijayawada/under-construction-bldg-collapse-kills-one-injures-5/articleshow/70311376.cms
As per news reports as above, 5 persons got injured and one person died during the slab laying work for a pump house. Total about 35 persons are at work spot with six on the roof and another five below. It appears from television report that officers are not present during the work. Questions are raised on quality, supervision, etc for the incident.
There are several such incidents reported in the media, from time to time.
The reasons for such incidents and measures required are generally as below:
- Civil work is done in some sites based on rule of thumb or based on the knowledge / experience / perception of persons without proper design or approval from design engineer
- Successful execution of similar works without design gives confidence / presumed authority for taking up such works in larger scale
- Work is left to ground level workmen thereby not verifying the quality of work.
- The form work / staging work / scaffold made for laying the slab needs to confirm to design
- Design drawing should be complied during erection and to be verified for conformity with the drawing before going for slab concreting
- Checking the form work peripherally will not help as any deficiencies inside as well as under the proposed slab sheeting can lead to serious accidents
- Supervision from the firm issuing work order is required in addition to supervision from the executing agency, during the work as there can be compromise
- Minimum number of persons just sufficient for the work should be at site
- No person should be present under and around the slab work
- The approaches to the construction site should be available without obstructions for use in emergency
- Offset / gap between building and road should be ensured so that in case of collapse, the fallen material will not block the access for emergency services
- Persons engaged for work should be medically fit. It is better to provide food before and during the work and refreshments to the persons engaged in the work by the executing agency itself as some of the persons can be very poor and take work to earn livelihood
- Better to use steel for form work irrespective of height of work. Some agencies use wooden poles and eccentricity can be seen by persons going nearby. Doubts will arise immediately to the viewer that when this will fall. The gap on horizontal and vertical directions also will be so high that persons going nearby will be scared about its stability.
- Work should not be taken up in heavy wind or rain as scaffold can collapse
- In many sites ladder / access to reach point of work will not be available and persons are seen climbing up or down like monkeys jump from one branch to another or by sliding or climbing. This is unsafe and can lead to fall of persons.
- Sufficient illumination is to be planned and provided so that work can be done even in darkness with clear visibility.
Jul 13, 2019
Jul 1, 2019
Some measures for improving environment
Jun 29, 2019
May 31, 2019
Faith / belief
Apr 14, 2019
Too much illumination on streets
Mar 31, 2019
Need for more safety officers, statutes are not favorable
Mar 25, 2019
End of financial year - some to do listing
Mar 13, 2019
Accident reduction - meetings before start of work with executiing agencies
Mar 2, 2019
Intolerance to safety is not tolerable.
Feb 18, 2019
Why only safety department should see the deficiencies? why not the line staff?
Feb 17, 2019
Forklift safety
Feb 5, 2019
Jan 14, 2019
Safety - luck(?) or duck(0)
Dec 30, 2018
Some thoughts on fall of safety standards - forgetfulness, over-confidence, complacency, arrogance
Even a student also makes such resolutions in or after an examination, which he did not do better.
But, in most of the cases, nothing will be done.
Some will start, but, the steam is lost.
Very few will sustain to a great extent. Even in such persons/organization will make exemptions, here and there.
This week, I attended a meet organized by a regulator. It was told in the opening remarks that regulators have to do the act of listening, observe the things and make informed decisions. This is applicable even to all those who are in the job of monitoring / advising and they need not be necessarily the designated regulators.
In case of individuals also, we are our own regulators and doers. As a proverb goes, we have one mouth, two ears and two eyes, indicating see and hear more, but talk less.
Coming back to the title, I observed that even in those entities who have developed highest standards, became role models and even are in the business of training, events have taken place for simple reasons which can be avoided / addressed totally before the occurrence of the event. Events in these places make me to think that whether they are wrong in the lessons learnt i.e. whether the lessons learnt for implementation are impracticable.
In many post accident recommendations, training and supervision aspects are listed routinely. Even if the training is good, absorption of the knowledge and its use in the day-to-day affairs is highly doubtful factor. Even those who understood the information too do not implement inspite of knowing that this may lead to incidents.
Like in financial sector, as I read somewhere, risk and returns are proportional. Low risk investments yield less returns and so high risk investments generate huge returns. I had my own experience in share market investment at two different periods and on both occasions, I had the opportunity (!) to learn the lessons to come out with some loss.
I think, it is in human behavior to take risk when it comes our activities, let it be on the roads or work place. And, it is the other way when it comes to our home.
I commute to my work place which is at 13 km from my house, by bike and these thoughts do occur generally, but I am yet to get any reason.
In nuclear field, ALARA (as low as reasonably achievable) concept is preached and is genrally followed to limit radiation dose to occupational workers and public. Whereas in industrial safety, it is ALARP (as low as reasonably practicable) implying that we have to be practicable in taking measures to ensure safety and health of the persons. This also implies (to me) that certain value is attached to human lives for dispensation. If an accident takes place leading to injuries / fatalities, generally we read declaration of compensation. Though enquiry takes place, hardly there are cases where the wrong doers i.e. those responsible for the occurrence of accidents are punished. Every year, lakhs of persons are dying in accidents (on the roads / work place), equal or similar number of persons responsible for these are not punished and it shows that human life got only some number and things will proceed as usual as if nothing happened. Reasons for recurrence are generally as in title of this post. This makes the job of the safety advisers / regulators, a difficult task.
If some disturbance takes place in an inhabited place, police will be blamed for not doing the job. If some emissions take place in a factory, pollution control authorities will be blamed that they are sleeping or accepted something. If some accident takes place, safety adviser will be blamed internally and factory inspectors externally. And so on.
But, little or no action is taken to identify the wrong doers and punish them.
Authorities for control of activities have a difficult task of facing pressures from all around and at the same time, not to succumb to these pressures. They have to be like stones not having any emotions to keep their health and family not to get affected by workplace pressures. Some will resign the post to look for different type of jobs or bade good bye forever (if they are financially resourceful to lead the rest of the life).
Any management would like to have highest productivity at minimal cost. Availability of qualified human resources is an issue face by many. Most of the educational institutions have become factories to churn out the students with good grades / marks but many of them fail miserably in getting suitable employment commensurate with the certificate as they can't answer the questions of the interviewers. Hence, they settle for jobs whatever they can get. They may get satisfied or may not. This can lead to dissatisfaction and doing the job for the sake of earning money only. It requires lot of efforts from the side of managements too train such people and I am not sure how many organizations have the policy of training their manpower before engaging them and then even doubtful case of retraining at regular intervals or change of job / modifications in workplace.
With these things, may be there is some optimal safe production i.e. under present set of conditions, it can deliver X numbers of their products. If we try to stretch production on higher side without commensurate additions / improvements, accidents / failures do take place, if not immediately, but definitely at a later date. This is because, it requires some time, even for the established systems to degrade. Now, if there is a change of management, persons at top can claim for success even at higher production in the beginning (higher production is initially possible because degradation also needs some time), but the person coming later can't deliver the same, because degradation process starts accelerating.
Hence, those with safety in mind have to conclude / decide what is their optimum safe production capacity and stick to it. Else, what we are seeing or reading in papers will continue to happen.
Dec 11, 2018
Poor safety management - cause for blasts in chemical factory leading to 23 deaths
http://www.ecns.cn/news/2018-11-30/detail-ifzahqkf0371003.shtml
http://www.ecns.cn/news/2018-11-29/detail-ifzahqkf0369490.shtml)
http://www.ecns.cn/news/society/2018-12-10/detail-ifzanuxq9377375.shtml
Dec 9, 2018
Boy dies in oven, after entering in it to escape cold weather
https://www.indiatoday.in/india/story/up-gonda-teenager-boy-dies-trap-oven-biscuit-factory-1405407-2018-12-08
Similar incident occurred elsewhere. Here, four persons get trapped inside and cooked to death. From the news report, it is understood that they entered again into furnace after their cleaning work is over, did not inform anybody, did not put caution board, did not remove furnace fuse.
https://www.dailymail.co.uk/news/article-2113800/Metalworkers-cooked-death-inside-giant-Austrian-oven-door-closed-800C-furnace-accidentally-switched-on.html
Dec 7, 2018
Death from hydrogen gas cylinder blast in IISc Bengaluru
https://www.deccanherald.com/city/research-scholar-killed-3-706586.html
Nov 30, 2018
Accidents due to opening of the door of cars/trucks
I feel, it is better to have slide type doors for the vehicles. This type of slide doors shall be made mandatory atleast on the right side of the vehicle where 'drive left' is followed and on left side where 'drive right' is followed. This is, presuming car/truck inmates try to open the door(s), after the vehicle is parked left / right as per the local rules.
Oct 30, 2018
Oct 18, 2018
Life as it comes
During last two decades, I came across several heart twisting scenes and already made be to think about life and its purpose.
Nothing is in our control. We struggle so much for worldly pleasures, struggle to save the little amounts for facing unknown problems in the future, load the mind with all junk thoughts. But, we are nothing when that moment comes. We do not know where we will be after death. After death, even dead body is not taken inside our own home, people who came to see or our own relations take bath, as if some mud has fallen. The money, property, everything what we thought of as our assets are not ours. We leave this world, with lot of things behind. Those who get possession of these do not give a thought and importance.
In this universe, we are a dust speck and we crave for things. We will be philosophical during emotional breakdowns, only to return to normal self later.
I do not know how one can lead himself to inner peace, but believe that our experiences only will teach us a thing or two in that direction.
Featured Post
Reduced my weight from 96 to 76 kg and tummy from 38-40 to 34-35 inches in about 9 months
I am working in the safety department of a government organization. As a part of the job, I used to go around and interact with person...

-
I was not clear about what is a danger sign, what is a warning sign and what is a caution sign, till I read this article in Safety Daily Ad...
-
A woman consumes cow dung powder and dies on the way to the hospital. She did this as her husband found that she had drawn Rs 50,000/- from ...
-
Bank employee takes a nap on keyboard, transfers millions | The Hindu 293 million US dollars were transferred by a bank employee who was a...