A place for my personal thoughts/views on safety, with focus on industrial safety.
We are nothing after our death. Let us donate our body organs for the poor.
Be not afraid of anything. You will do marvelous work The moment you fear, you are nobody - Swamy Vivekananda
If you think safety is expensive, try an accident... - O.P.Kharbanda
Preventable accidents, if they are not prevented due to our negligence, it is nothing short of a murder - Dr. Sarvepalli Radha Krishna, 2nd President of India
Zero accidents through zero unsafe behaviors. Do not be complacent that there are no accidents. There may be near miss accidents (NMAs). With luck/chance, somebody escaped knowingly or unknown to the person. But, we can't be safe, if we depend upon the luck.
Safety culture is how the organization behaves when no one is watching.
We make No compromise with respect to Morality, Ethics, or Safety. If a design or work practice is perceived to be unsafe, we do not proceed until the issue is resolved. - Mission statement by S&B Engineers & Consultants Ltd. http://www.sbec.com/safety/
Human meat gets least priority - A doctor's comment on accidents
CSB video excerpts from Dr.Trevor Kletz, http://www.youtube.com/watch?v=XQn5fL62KL8
Dec 30, 2012
Mobile applications for personal safety from Times of India
Thanks to him and Best of luck to all users.
http://timesofindia.indiatimes.com/tech/personal-tech/gadgets-special/Now-mobile-apps-for-your-safety/articleshow/17733303.cms
Dec 23, 2012
Infrared thermography - use it to know about impending electrical fire in your place
As most of the fire mishaps are attributed to electrical short circuit (more than 40%) that led to loss of lives, property damage, use of infrared thermography for electrical safety inspections in residential buildings, shops, public places, etc will help in saving us from the perils of fire.
For a long time, I had this question in mind about knowing the health of electrical wiring in my apartment. Fires in apartments, multi storey buildings endanger human lives of all and one should check about electrical safety aspects in the building.
From my electrician, I found that generally, the wiring lasts for 15-20 years, though industrial wiring lasts for more than 30 years as per information from colleagues in power supply department. However, these are theoretical and based on experience limited to specific conditions.
As the author in his article mentioned, over loading is a reason for electrical fires. Wiring gets deteriorated quickly under excess loads and the general information about life of electrical cable can't be applied universally. And, it is human tendency to add electrical loads with or without knowledge about electrical safety. At least at home front, it is the lack of knowledge on electrical safety that keeps people to add electrically operated kitchenware, electronics, etc. Tripping of MCBs will not lead to thinking by the residents for reasons, and instead, they just put it back and resume with the work.
And, in factories, it is the greed to prolong till it breaks without understanding or may be underestimating the costs to be incurred in case of fire. It is good that insurance companies are giving a thought to electrical safety audits. In many of my posts in this blog and in my comments in newspaper websites, I stressed upon the role of government agencies, regulators and insurance companies for enforcing electrical safety audit without which heavy premiums, penalties and punishments should be the order of the day. Only then, everybody will become aware of electrical safety and other issues and save themselves from fire mishaps and its consequences.
As mentioned in the article, there is company called CSR Impex Private Limited (C.Vidyasagar Reddy, Ph: 040-65212780, 9440066907) which is involved in use of this technology for the past ten years to inspect electrical panels of various establishments, especially software companies. (I did not check with the company but as I believe in electrical safety audits to know the healthiness of electrical systems, I thought that I can reproduce this information appeared in the newspaper for use by all).
Safety - who cares?
Dec 22, 2012
Safety Management of Contractor Manpower
- Identification of jobs to be outsourced with job hazard analysis, safety measures to be taken, assessment of training requirements, supervision.
- Insertion of appropriate clauses in the tender and work order for penalties against violation of stated safety provisions. Though penalty clause is available, it is questionable on how many occasions this is used as one can find a number of violations every day. At the same time, when contractor appeals for cost escalation, the proposal is evaluated without considering the penalty amount to be recovered for stated violations. If a person is deployed specifically for safety supervision and recording the violations and issue notices for recovery, it will act as a deterrent and ensure safety at workplace.
- Ensuring different colored uniform for persons engaged in outsourced activities for easier identification and monitoring.
- Ensuring contractor supervisor for every work undertaken by him in the site.
- Valid medical fitness certificate for the job for all persons engaged, irrespective of the nature and duration of the work.
- Maintaining register for outsourced works with details of contractor, number of persons engaged, availability of PPE, supervision, violations, etc.
- Records of pep talk and training with respect to the work, safety and emergency procedures.
- Preparation of checklist based on job hazard analysis and safety work permit conditions for use by contractor.
- Ensuring adequate insurance cover for the persons.
- Compulsory medical examination of injured persons of the contractor after treatment.
- Maintaining first aid box by the contractor at the workplace.
- Ensuring availability of sufficient clean drinking water at the workplace.
- Ensuring change rooms for contractor workers with provisions for bathing.
- Ensuring use of separate dress for persons engaged and their washing.
- Display of warning signs, caution boards.
- Checking of all permitted equipment, tools, etc by department persons before start of work every day for safe use by the contractor and maintaining the record with observations.
- Display of safe operating instructions, safe operating procedures, do’s and don’ts in languages understood by the persons engaged for the work.
- Prohibition of unauthorized use of facilities like water, electricity, forklifts, cranes, lifting tackles, weld sets, etc not covered in the work order.
- Prohibition of use of fire hydrant water and garden water for any purpose other than intended.
- Ensuring availability of proper access, use of tubular scaffolding, safety shoe, helmet, safety belt, anchoring provision, etc for civil works.
- Plants should continuously put efforts to reduce outsourcing of activities by automation or other methods.
- Plant in-charges shall ensure that only those outsourced activities as specified in the scope are executed with all safety provisions.
- Work order should be cancelled for any work taken up beyond the scope of the work order.
- Supervision by both department and contractor has to be ensured.
- Plant in-charge should be held responsible for initial and monthly training of the manpower engaged for outsourced activities.
- Plant in-charge should ensure use of PPE like safety shoes, gloves, helmets, goggles, face shield, aprons, etc as required for the work, by the man power engaged in the outsourced activities, even if it is in the scope of the contractor.
- For outsourced work, supervision from atleast shift in-charge should be ensured..
- No outsourced work is permitted in night shifts.
- No woman should be allowed to work on or near machinery in motion as per Factories Act.
- Skills and qualifications for various categories of persons engaged during outsourcing should be specified.
- Safety work permit should be taken before start of work by submitting, (i) job hazard analysis, (ii) valid medical fitness certificate, (iii) name/designation of the department person responsible for supervision and also for ensuring use of PPE.
Laughter - the medicine for a lean body and good health
It is also reported that taking bath with cold water too gives same result as shivering with cold water bath is like an exercise burning some calories, increase in blood circulation.
Try the above with caution.
Toilet cleaning with acid - fumes affect students
http://www.thehindu.com/news/states/andhra-pradesh/six-teachers-33-students-hospitalised-after-inhaling-acid-fumes/article4226807.ece
Dec 9, 2012
Internet addiction
There are people who keep on checking mails, posts, tweets, etc frequently and some persons even have provision for alerts though it may not be so urgent to read whatever is posted. This leads to stress affecting the health. It should not lead to compulsory obsessive disorder as we had life when all these were not available and heavens will not fall if we do not check the information so frequently. One should allot only limited time say half-an-hour or so per day to check these things and proceed with other issues to have peaceful life.
Once, we went on holiday tour to a place by going through a river for two hours and stayed in bamboo huts overnight, roamed around the area in day time and returned back. For more than 24 hours we were without any connectivity with outside world and it is an experience. The tour guide alone carried a satellite phone.
Dec 3, 2012
How can we reduce unsafe acts on the roads and avoid accidents?
These acts endanger the vehicle drivers as well as other vehicle drivers and pedestrians. And it is not possible for the traffic police to catch all of them at all times.
Common public should be encouraged to take photographs of such unsafe acts along with readable vehicle numbers and local government should create a website for uploading of such photos by public and ensure some responsible authority in the control room to verify, prepare and issue penalty notices. Surely, local authorities can make a killing by collecting parking fee on the roads instead of their own buildings because of parking everywhere on the roads. Non-payment should result in attaching the vehicle and/or property of the offenders.
Only when such public participation is ensured, road safety for all can be a reality. Else, it will be difficult for anybody to control and avoid accidents on the road.
28 years after Bhopal accident - lessons not learnt by others
- engaging no so well versed technicians at the time of the incident
- no proper training to employees, local government agencies including health department, nearby residents
- storage of excessive quantities of MIC
- non-availability / switching off of safety systems, like, refrigeration to maintain at 2 deg C temperature, maintenance taken up for scrubber and flare systems
- starting of cleaning of lines also during the non-availability of emergency systems
- any safety permit was taken for cleaning of lines (is not known)
We continue to engage cheap labour, without providing them any training. Most of the labour are daily workers. A person coming today may not be coming tomorrow or next week. The safety systems provided are not tested, or, they are only show pieces for regulatory agencies. The large number of accidents that appear in media is a proof of this as in many of the organizations in which accidents occur engage short term workers. The reasons for many of these accidents are also simple and are avoidable. It is not that some complex and unknown thing happened leading to such accidents.
We also continue to discharge effluents / offgases / solid wastes into environment. Large quantities of dangerous materials are transported through public domain, probably, without the knowledge of local government agencies. All these can affect the health of the people if not immediately, but over a long period of time.
The most common finding of CSB during their investigations is lack of training. Training and retraining programmes should be established and examinations should be conducted for the employees to put them in to service. It is not sufficient to cut the incentive which is paid for acquiring and renewing operators' licence after passing out the examinations. Such failed employees should not be engaged for plant operations till they pass out. And while evaluating the performance, it should be ensured that they answer all questions and not that because they answered 50% or so, they can be passed. Because, any mistake can lead to accidents greatly affecting the people and environment.
Plants should have policy of not operating the plant in case of failure of any of the safety systems. And ensure monitoring of the plant even when it is under shutdown.
Plants should realise that safety department alone can't guaranty safety as they are not operating the plant and they do not have the knowledge as good as actual plant operators. Further, how many organisations give serious thought to the advice of safety department. Many times, they are projected as hindrance for production and any production loss is attributed to as obstacles from safety department.
Government and regulators should make start a website with different categories and or key words for publishing all accidents, investigation reports from both the concerned company as well as regulators/government agencies. Governments should encourage all companies to upload about accidents and incidents in government website as per the category and should assure that those who reveal accidents immediately after occurrence in the website and also upload investigation reports say within 3-6 months will not be prosecuted for criminal proceedings. But penalties and compensation as applicable have to be borne by the company.
We can't expect organisations to run for charity, but they should ensure safety of their employees, public and environment and in this process they should not bypass safety procedures.
Nov 26, 2012
Five die in an apartment complex fire
http://www.thehindu.com/news/national/five-persons-perish-in-blaze-at-manikonda/article4134053.ece
It is also reported that the security guard who helped more than 10 residents to escape by alerting died in the lift due to asphyxia. When a house lady told him that she did not shut off gas line, he went to her flat, and while coming back in the lift, somebody switched off the power supply to lift fearing the worst and not knowing about the security guard in the lift.
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