A place for my personal thoughts/views on safety, with focus on industrial safety.
We are nothing after our death. Let us donate our body organs for the poor.
Be not afraid of anything. You will do marvelous work The moment you fear, you are nobody - Swamy Vivekananda
If you think safety is expensive, try an accident... - O.P.Kharbanda
Preventable accidents, if they are not prevented due to our negligence, it is nothing short of a murder - Dr. Sarvepalli Radha Krishna, 2nd President of India
Zero accidents through zero unsafe behaviors. Do not be complacent that there are no accidents. There may be near miss accidents (NMAs). With luck/chance, somebody escaped knowingly or unknown to the person. But, we can't be safe, if we depend upon the luck.
Safety culture is how the organization behaves when no one is watching.
We make No compromise with respect to Morality, Ethics, or Safety. If a design or work practice is perceived to be unsafe, we do not proceed until the issue is resolved. - Mission statement by S&B Engineers & Consultants Ltd. http://www.sbec.com/safety/
Human meat gets least priority - A doctor's comment on accidents
CSB video excerpts from Dr.Trevor Kletz, http://www.youtube.com/watch?v=XQn5fL62KL8
Mar 1, 2014
Feb 15, 2014
Stress and its impact on safety
A participant in his presentation told the audience that while opting for a job offer in a company, he insisted on working 0900-1700 hr job though in that particular company, the serious business generally starts after lunch and will go on in to late night hours. He requested the company management to see his talent and output and not about working hours which the company agreed and the presented said he is happy and doing well even at the age of 71 now.
Though choice of working hours is somewhat difficult, still trying for the best package helps the persons to do well in their job.
Superiors at all levels too need to be counselled for proper behavior with subordinates so that the staff below are not stressed.
My boss used to tell me that one can argue with superior but not the other way. He said, it is the responsibility of superiors to listen to subordinates and try to solve their problems in the work place rather than adding the problems.
Employees at subordinate level too need to be counselled for not to think too much on an issue which will disappear after sometime.
In a joke circulated widely on internet, every person facing a problem will have two choices.
1. You can solve it, then why to worry.
2. You can't solve it, then also why to worry.
Let us be stress-free and be happy with what we are doing and what we can do instead of worrying about works which we can't do.
Feb 2, 2014
Etiquette / decorum during safety meetings, classes
- argue without end
- talk with others
- get phone calls with loud ring tone
- converse in phone loudly not bothering about the session
- sleep (some with roaring sounds)
- read something
- etc
Dec 14, 2013
Ensuring use of PPE (personal protective equipment) by employees - whose responsibility?
- Tell the shopfloor incharge to check for wearing safety shoes by all as there are some visitors.
- Tomorrow, audit team is coming. Tell everybody to wear safety shoes and goggles.
- Arey baba, wear shoes. Otherwise, we will get non-conformity (NC) by the audit team.
- If you don't wear safety shoe, unnecessarily, safety man will write letter.
- etc
Dec 8, 2013
Starting problem with vehicle not used for some time
Another problem I find with battery start vehicles is discharge of battery.
This is a lesson learned today.
Nov 30, 2013
Safety education - a subject to be made compulsory at all levels in schools and colleges
Nov 15, 2013
Cockroach chase leads to factory fire - how to eliminate cockroaches in your place?
Husband of the lady who tried to extinguish flames is still in the hospital due to burns.
I too had similar experience, though without injury, which I posted earlier. http://safetychat.blogspot.in/2010/09/safety-of-cockroach-killing-sprays.html
Then, when I searched internet for similar incidents, following links were found.
1. Man sets his factory on fire to kill cockroaches.
http://blogs.wsj.com/japanrealtime/2010/11/15/no-factory-smoke-without-roach-fire/
2. http://www.abc.net.au/news/2011-06-27/cockroach-spray-sparks-house-fire/2772730
http://www.mfb.vic.gov.au/News/Killing-cockroaches-with-aerosol-spray-starts-house-fire-.html
Best solution I found to get rid off the cockroaches is to use the latest HIT GEL and I am not finding any cockroach in my flat for the last few months (more than three months). Occasionally, when I find something, I use it and my house is free. Otherwise, there were hundreds of cockroaches, hidden behind tiles / corners / books / papers, etc and being in apartment complex, I thought no amount of treatment will solve my problem as they can come from other flats, even if I eliminate in my house.
The youtube video of the company can be seen in the following link:
http://www.youtube.com/watch?v=8Z9kv40SNpk
Some solutions given below:
1. http://housewifehowtos.com/clean/how-to-get-rid-of-cockroaches/
2. http://www.unce.unr.edu/publications/files/nr/2000/sp0007.pdf
Nov 12, 2013
Double riding on forklifts - is it acceptable?
Nov 11, 2013
Chemical burns - why to wash a spilled chemical on the body for atleast 15 minutes?
I read long ago that the studies showed removal of chemical by 93-95% even for washing this much time. Once, the reason is known, one will remember and follow the guidelines. Else, it will be like washing something that has fallen on the body which will not last more than a minute.
Time should not be lost between the splash and wash with water as damage will increase.
Further, any alkali in the eyes should be washed with more care as alkali can cause eye damage even to the extent of blindness.
As per standards, emergency shower and eye wash fountain should be located within 15 meters and atleast 16 lpm water in eye wash fountain and atleast 110 lpm in the shower at 196 kpa pressure. There should not be any obstruction the approach to the shower/eye wash should be straight so that the affected can quickly reach and use it.
The 15 m distance is not the straight distance (aerial), but it should be the total distance to be covered by the affected person.
The persons in the area should ensure its availability by testing in every shift and to allow the water to run off for sometime so that there will not be any foreign particles (rust, etc) that can cause damage to the person while using in real emergency.
Trade off between production and safety
Mostly, shop floor managers see the the visible effects whereas safety professionals see the invisible effects. Here comes the friction and safety managers will be pressurized to yield to the arguments of "there are no effects and not to imagine wildly".
Safety managers are treated as untouchables / non-entities and ridiculed at every next opportunity. It is known that every known hazard will not lead to a disaster and this gives strength to the arguments of short sighted shop floor managers and safety managers have to watch in despair.
One does not try to learn from the case studies and safety managers are shouted when pointed about similar occurrences and may be branded as brainless fellows.
But, when something happens, the black sheep will be the safety manager. At that time, again, safety managers are ridiculed for not foreseeing the hazards and that they do nothing.
The solution is to fix responsibility. If safety manager is lax, he should be responsible. If production manager doesn't listen in spite of pointing out by safety, he should be responsible. Management should not try to protect production managers in those situations. And, every near miss/incident, irrespective of its severity, should be investigated and responsibility should be fixed. Only then, I feel that everybody understands safety and its benefits.
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