A place for my personal thoughts/views on safety, with focus on industrial safety.
We are nothing after our death. Let us donate our body organs for the poor.
Be not afraid of anything. You will do marvelous work The moment you fear, you are nobody - Swamy Vivekananda
If you think safety is expensive, try an accident... - O.P.Kharbanda
Preventable accidents, if they are not prevented due to our negligence, it is nothing short of a murder - Dr. Sarvepalli Radha Krishna, 2nd President of India
Zero accidents through zero unsafe behaviors. Do not be complacent that there are no accidents. There may be near miss accidents (NMAs). With luck/chance, somebody escaped knowingly or unknown to the person. But, we can't be safe, if we depend upon the luck.
Safety culture is how the organization behaves when no one is watching.
We make No compromise with respect to Morality, Ethics, or Safety. If a design or work practice is perceived to be unsafe, we do not proceed until the issue is resolved. - Mission statement by S&B Engineers & Consultants Ltd. http://www.sbec.com/safety/
Human meat gets least priority - A doctor's comment on accidents
CSB video excerpts from Dr.Trevor Kletz, http://www.youtube.com/watch?v=XQn5fL62KL8
Jan 28, 2012
Jan 22, 2012
No emergency doors - 2 die in a pharma fire
As per Factory Rules, there should be atleast an emergency exit for every 22.5 m (75 feet) distance and the exit doors should open outward. There should not be any stairs immediately outside the emergency doors. These doors should not be locked and the escape routes should be free from any obstruction. The exit routes should be clearly identified and marked. The routes should be illuminated sufficiently.
Generally, we see the fire hydrants, fire extinguishers, emergency escape routes locked or blocked or covered thus making it a life and death question in times of emergency.
http://www.andhrawishesh.com/movies/Hyderabad/22542:two-killed-in-fire-at-rantus-pharma-factory.html
Fire in under-construction hotel
http://www.hindu.com/2010/11/20/stories/2010112064960700.htm (with photo)
http://articles.timesofindia.indiatimes.com/2011-11-29/hyderabad/30454315_1_fire-safety-major-fire-short-circuit
http://expressbuzz.com/topic/fire-mishap-in-fivestar-hotel/338176.html
http://www.youtube.com/watch?v=P64aZ1i6y1I
http://en.wikipedia.org/wiki/Abraj_Al_Bait (a fire incident involving construction wood)
http://en.wikipedia.org/wiki/Bally's_Las_Vegas (85 deaths in the fire incident that caused improvements in hotel fire safety worldwide)
http://en.wikipedia.org/wiki/La_Salle_Hotel (61 deaths in the fire leading to development of new codes for hotels in Chicago)
Blast during cleaning of dryer unit in a bulk drugs company
A fire resulting after the explosion spread quickly due to chemicals and solvents in the area. The reason could for the incident could not be ascertained.
As it happened during dryer cleaning, the reason could be the static electricity and dust explosion. As solvents in the area caught fire, it is presumed that the workers might have used some solvent to clean the dryer. It is likely that the static electricity produced during cleaning might have discharged in the form of a spark. The dryer unit might have lot of loose particles in the form of dust and any disturbance during cleaning might have caused the dust airborne and to catch fire from the discharge of static electricity leading to dust explosion. Or, if they used large quanity of solvent inside the dryer, the vapors also might have caught fire leading to explosion in the confined space.
http://www.youtube.com/watch?v=HIqbwSmd_LY
http://articles.economictimes.indiatimes.com/2011-11-28/news/30450554_1_blast-three-persons-facility
A report on explosion in West Pharmaceutical Services can be read here.
http://en.wikipedia.org/wiki/West_Pharmaceutical_Services_explosion
Man electrocuted while hooked to laptop
There are similar such incidents earlier also, like modem explosion, laptop fire, etc causing injuries/deaths. If we do not use substandard products, similar incidents are likely to occur again and again. Recently, when I read a book on electrical safety, I came to know that, loose contact is a major cause for many electrical incidents. If there is no proper electrical protection in the system, it can lead to sparking and arcing, causing serious injuries. Further, it is stated that the electrical cables are to be replaced atleast once in 15 years to avoid electrical fires.
Do business unless proven harmful?
Some opined in support of this proposal that, one should not be prevented without a good reason in setting up a business unless it is proven that it causes more harm than good for economy.
This not an acceptable opinion. Though competition is good for the economy, brings the best out, worldwide, there are various forms of protection provided to local businesses and direct/indirect subsidies to help them. May be in some countries, FDI in retail proved beneficial to the farmers and direct producers by eliminating the intermediaries. But, it varies from region to region.
If FDI in retail is allowed and caused harm to the economy, can we remove FDI and reverse it. At that time, same people may opine that it is a retrograde step and reversal of reforms. By the time we realized the harm, many retail shops and small players would have closed due to losses leading to creation of monopoly or formation of syndicates.
Generally, to gain market share, new entrants offer their services at much lesser prices, sometimes even below the cost of the product. At the same time, the cost of the same product offered by the same company in some other city may be higher. When small business houses unable to bear the onslaught of big houses close the shop, these big companies increase the prices of their products and people will be left with little or no choise but to pay the price.
What happened in telecom, airline and other sectors is known to everybody. Though, public got benefited due to tariff wars between the companies in the industry, the industry as a whole is bleeding and the lenders are terming the loans and investment in these companies as non-performing asset. In an extreme situation, those who took loan will file bankruptcy. Again, recently few companies in telecom sector increased their tariff to reduce losses. But, finally, it is the the common man, who has to bear the loss in the form of lost investment for their betterment. There is no difference between such companies and conmen. One cheats in the name of business and the other cheats the individuals directly.
As safety professionals, all of us are against any activity till the hazards are identified and eliminated/ controlled. If we wait for harm to happen, I am sure there will be many Bhopal like accidents in any business. Though the harmful effects of Bhopal accident is limited to town, Chernobyl accident is limited to few villages, atomic bomb explosion is limited to Hiroshima and Nagasaki, playing with economy can lead to kneeling down of entire nation.
http://www.hindustantimes.com/India-news/NewDelhi/What-s-FDI-in-retail/Article1-775543.aspx
http://articles.timesofindia.indiatimes.com/2011-11-29/india/30453728_1_retail-sector-small-retailers-global-retail-giants
http://www.rediff.com/business/slide-show/slide-show-1-fdi-in-retail-kiranas-unfazed-ask-what-the-fuss-is-all-about/20111206.htm
Online frauds: got e-mail/SMS about winning a prize?
These mails/SMS ask for our name, address and bank account number to send the money. How believe that the sender of the e-mail/SMS is able to send without knowing our name or contact ID/number.
Though the people present innocence to investigating agencies and blame police, after they lost large amounts, one should not show any sympathy to them because these are all greedy persons.
As a part of awareness campaign, Reserve Bank of India in their circular dated 05.12.2011, listed 34 nodal agencies in various states of India for registering complaints with regards to such fictitious lottery wins, cheap money, communication from bank about updating password, etc. Individuals have to register their complaints with these nodal agencies to enable them for necessary action.
We should remember that nothing comes free in this world unless it is inherited through natural process. Now a days, even rich families leave only a fraction to their children and use the remaining for philonthropy/charity.
http://www.livemint.com/2011/12/11202751/Won-an-online-lottery-Inform.html?atype=tp
Jan 14, 2012
Chemical explosion in university lab
It is reported that in the same lab earlier in October, an explosion took place when a student was scrapping the azide residue on the flask. The shattered glass pieces caused injury to face and was without any personal protective equipment.
In another explosion few months before, another student suffered serious cut injury on the arm, while mixing water with hydrochloric acid and titanium tetra chloride in a jar.
http://www.gainesville.com/article/20120111/ARTICLES/120119873?tc=obinsite
http://www.gainesville.com/article/20120112/ARTICLES/120119832/1109/sports?p=1&tc=pg page-1
http://www.gainesville.com/article/20120112/ARTICLES/120119832/1109/sports?p=2&tc=pg page-2
http://www.gainesville.com/article/20120112/ARTICLES/120119832/1109/sports?p=3&tc=pg page-3
It is assumed generally that nothing will happen in lab. But, because of research with little information available, the hazards are more in lab work. Further, students do not have much knowledge/awareness about safe practices and their concentration is only about carrying out experiment/studies.
The above incidents call for safety programme implementation in educational institutions also, like in any industrial set up and appointment of a full pledged safety officer to ensure implementation of safety programme.
Toxic gas (CO?) leak - deaths due to suffocation
Had it been suffocation, they would have got up from the sleep and tried to come out of the room. Being winter, they would have felt comfortable in the warm room before sleep and subsequently died in the sleep.
In another similar incident, http://www.pakistantoday.com.pk/2012/01/toxic-gas-suffocates-family-kills-three-children/, three children die and another three children become unconscious, when they slept in the room that was kept warm by coal burning in a pot. This is also because of carbon monoxide poisoning.
Incidents like the above happen regularly at different parts of the world. Few years ago, following incidents were reported, which are all due to carbon monoxide poisoning.
- Inmates of a car died when switched on air conditioner and slept. Carbon monoxide buildup inside the car due to recirculation of air was stated as the reason.
- Car inmates died due to carbon monoxide buildup, after they closed all windows and stayed inside because of heavy rain outside and flood waters caused traffic jam.
- A person died in his closed garage, when he was trying to repair his vehicle with engine in running condition.
- A person working outside at terrace level became unconscious and died as the exhaust from wood fired room heater was nearby.
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