A place for my personal thoughts/views on safety, with focus on industrial safety.
We are nothing after our death. Let us donate our body organs for the poor.
Be not afraid of anything. You will do marvelous work The moment you fear, you are nobody - Swamy Vivekananda
If you think safety is expensive, try an accident... - O.P.Kharbanda
Preventable accidents, if they are not prevented due to our negligence, it is nothing short of a murder - Dr. Sarvepalli Radha Krishna, 2nd President of India
Zero accidents through zero unsafe behaviors. Do not be complacent that there are no accidents. There may be near miss accidents (NMAs). With luck/chance, somebody escaped knowingly or unknown to the person. But, we can't be safe, if we depend upon the luck.
Safety culture is how the organization behaves when no one is watching.
We make No compromise with respect to Morality, Ethics, or Safety. If a design or work practice is perceived to be unsafe, we do not proceed until the issue is resolved. - Mission statement by S&B Engineers & Consultants Ltd. http://www.sbec.com/safety/
Human meat gets least priority - A doctor's comment on accidents
CSB video excerpts from Dr.Trevor Kletz, http://www.youtube.com/watch?v=XQn5fL62KL8
Dec 18, 2011
NDMA to prepare guidelines for emergencies in hospitals
Gas cutting - Two workers burnt and four injured during the fire
To avoid such incidents, ensure:
- equipment free from chemicals/combustibles inside and outside
- absence of all combustibles/ inflammable atleast within 15 m radius of proposed hot work to avoid flying sparks falling on these materials
- sufficient pressure in oxygen and cutting gas cylinders
- good condition of hoses, torches
- flashback arrestors in both hose lines
- use of friction lighter
- clear means of access/egress
- availability of minimum numbers of extinguishers
- sufficient illumination and ventilation
- training
- supervision, etc
Welder dies in blast
In another report on the same incident, it is stated that explosion occurred when the person was trying to open a carbon machine and the cylinder exploded and hit his head.
From the above two reports, it appears that the person while working on some equipment/machine, an unintentional action led to hitting and breaking of the adjacent gas cylinder knob and flying of the knob (like a rocket?) hit his head causing the death.
Normally welding gas cylinders are kept in the trolley and chained. The broken knob should not have caused explosion unless other wise it is not secured and is acetylene cylinder. As acetylene is not stable and is sensitive to pressure/impact/shock, any fall of unsecured acetylene cylinder can lead to such explosion. May be the broken knob dislodging with great force due to cylinder gas pressure could have hit the skull and led to death.
In a similar incident earlier at another place, it is reported that a broken knob lead to gas release at high pressure and the resultant blast killed a person.
Dec 14, 2011
AP Pollution Control Board orders closure of violators
Following the famous saying, " polluter pays" principle, the cost of treating the polluted land/water/air along with penalty should be recovered from the violators. Bank guarantees should be taken from all production facilities and should be encashed in case of violations and no action taken on these violations even after specified time.
http://timesofindia.indiatimes.com/city/hyderabad/PCB-seeks-Rs-10L-bank-guarantee-from-3-hospitals-for-flouting-bio-waste-norms/articleshow/11040034.cms
And adding to this stink is the appalling solid waste management system in these hospitals, the series of PCB inspections have found. In fact in the past one week alone, officials have unearthed tonnes of trash, including severed parts of a human body, infectious needles and bottles indiscriminately dumped on the premises of most hospitals in the city. So horrific have been the revelations that the PCB has now decided to continue with these intensive checks, expected to last for a few more weeks, to see if hospitals are abiding by the specified bio-medical waste disposal and pollution norms.
“Chances are that most are flouting the norms,” said a PCB official before disclosing a startling fact: none of the 6,372 hospitals in AP have consent for operation (CFO) certificate from the pollution control board. “Around 15 of them procured CFO in the past but they have lapsed now. Nobody has come forward for renewal since,” the official added. Interestingly, a close look at the rulebook shows that no organisation discharging chemical waste can operate without a CFO certificate from the PCB.
“These hospitals have been violating all waste management norms citing an array of reasons,” said sources from the health care industry. While they claim they do not have the space to set up sewerage treatment plants (for the liquid waste), they rue that the fee charged by the private companies appointed by PCB to collect the solid waste is very high, the sources added. This, even as the rate chart of these `collection’ houses is just about Rs 3.50 per bed a day.
“Our charges have always been very nominal. Yet, we do not see many hospitals keen on signing up with us,” said an official of G J Multiclave (India) Pvt Ltd, one of the two companies engaged in collection of solid waste, refusing to comment any further.
But while such shocking disclosures raise a question on the credibility of hospitals across AP, city environmentalists feel this also puts the PCB in a tight spot. Recollecting a similar drive initiated by the board about six years ago, they say how that initiative too fizzled out after making headlines for a few days. “It is close to impossible to sustain something like this. Now that the board is active, most hospitals are found implementing the norms. But it will all be forgotten in a few weeks time. Hospitals will again go back to their old ways,” said an environmentalist who has been following the drive closely.
PCB got extensive powers to suspend plant operations. Also, it can direct water and power suppliers to stop their supplies to the erring industry. It can cancel the land allotment and can take back whatever land is allotted. It can file charges and drag to courts for suitable punishments. The reason can be as simple as change of raw material or process through some other process, slight modification of the process, and so on.
It is better to adhere to the process and throughput at what we are permitted and keep PCB in good books.
Reaction to Chemistry Lab Explosion
Reaction to Chemistry Lab Explosion
LINK
Dec 12, 2011
Fire in a corporate hospital, Kolkata: 93 deaths, several injured
Today (18.12.2011), Chief of Fire Service Department for Government of Andhra Pradesh during his address to a gathering of State Super Specialty Hospitals cautioned and told about
- display of ‘Fire Unsafe Building' board in front of hospitals by Fire Department, for not taking fire safety measures,
- prohibition of generators, transformers, canteens, etc in cellars of high rise hospitals,
- preparation of emergency plan with roll clarity and conduct of monthly mock drills,
- posting a Fire Safety Officer to look after fire prevention arrangements and conduct mock drills once a month.
- a one-day workshop by Greater Hyderabad Municipal Corporation (GHMC) for fire safety officers.
Dec 5, 2011
Fire incident in a chemical factory
It is reported that such incidents are common in small scale chemical factories, where safety standards and procedures are not followed. Contract labour with low wages are recruited who do not know how to operate the plant and even personal protective equipment are not provided. Though, nobody wants to damage their own property, the fact is that incidents do occur regularly and this indicates lack of proper training to the workers engaged on the job.
Factories engaged in any activity should have,
- approvals from concerned authorities
- selection of employees with requisite qualification and skills
- training program
- hazard identification and rectification procedures
- safe operating procedures
- dos and donts
- testing and calibration of gauges, monitors, equipment
- fire detection and control measures
- emergency procedures
- personal protective equipment for persons engaged on the work, etc
Nov 25, 2011
BLEVE Training Video - Safety Engineering Network (SAFTENG)
BLEVE Training Video Part 1 - EXCELLENT Info - Safety Engineering Network (SAFTENG)
BLEVE Training Video Part 2 - EXCELLENT info - Safety Engineering Network (SAFTENG)
http://www.safteng.net/index.php?option=com_content&view=article&id=1038&Itemid=178 (Part 1)
http://www.safteng.net/index.php?option=com_content&view=article&id=1037%3Ableve-tests-results-1-excellent-info-&catid=52%3Aemergency-response&Itemid=178 (Part 2)
LINK
The video explains about the phenomena of BLEVE, the fire ball radii, the safe distance for emergency responders. We will understand that the safe distance for emergency responders is FOUR times the fireball radius with minimum distance at 90 m. For a 400 lit capacity tank, the fireball radius can be 18 m. We also learn that as the capacity of the flammable storage tank increases by a factor of 10, the fire ball radius doubles. The evacuation distances can be taken as 20 times the fireball radius.
However, these distances are not exact as there are instances of explosion fragments travelling more than 20 times fireball radius. During the incident at New Mexico in 1984, a fragment weighing about 20 T travelled 1200 m.
The water required to cool the exposed hot surfaces 10 lpm/sq.m. It may be noted that inspite of all efforts, if there is whistle/jet engine sound from valves, it is indication of over pressurization inside and all emergency responders should stop their activities and move to safe distances.
Some people assume that BLEVE is possible only with flammable substances. But, as the video explains, BLEVE is possible with any substance that leads to vaporization and pressure rise during external heating/impact and the container rupture leads to BLEVE. Fireball is the result if the substance inside is flammable.
Note: Literature gives following equations:
Fireball radius, R (meters) = 29 M1/3 where M is mass of flammable in the fireball in tonnes
Fireball duration, t (seconds) = 4.5 M1/3
Nov 24, 2011
10 FACTS ABOUT DRINKING & DRIVING
10 FACTS ABOUT DRINKING & DRIVING
LINK
Nov 23, 2011
Use of TCE - increase in risk of developing Parkinson's disease
TCE is used as a degreasing agent though it is banned in food and pharma industries long time ago. TCE also results in chopped skin and tremors. Where its use is unavoidable, exposure to persons should be minimized by containment, ventilation, use of personal protective equipment (PPE). Excessive exposure may affect central nervous system, numbness, reduced heartbeat, unconsciousness and eventually death.
Heating of TCE can form phosgene that cause pulmonary edema.
Health effects of TCE: http://www.ccohs.ca/oshanswers/chemicals/chem_profiles/trichloroethylene/effects_trichloro.html
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