We are nothing after our death. Let us donate our body organs for the poor.

Be not afraid of anything. You will do marvelous work The moment you fear, you are nobody - Swamy Vivekananda

If you think safety is expensive, try an accident... - O.P.Kharbanda

Preventable accidents, if they are not prevented due to our negligence, it is nothing short of a murder - Dr. Sarvepalli Radha Krishna, 2nd President of India

Zero accidents through zero unsafe behaviors. Do not be complacent that there are no accidents. There may be near miss accidents (NMAs). With luck/chance, somebody escaped knowingly or unknown to the person. But, we can't be safe, if we depend upon the luck.

Safety culture is how the organization behaves when no one is watching.

We make No compromise with respect to Morality, Ethics, or Safety. If a design or work practice is perceived to be unsafe, we do not proceed until the issue is resolved. - Mission statement by S&B Engineers & Consultants Ltd. http://www.sbec.com/safety/

Human meat gets least priority - A doctor's comment on accidents

CSB video excerpts from Dr.Trevor Kletz, http://www.youtube.com/watch?v=XQn5fL62KL8

Jun 7, 2011

Dust explosion

There is one more dust explosion at Hoeganaes facility, Tennessee on May 27th in which two persons died and another is seriously injured. Earlier in the explosion on 31st January, two persons died and a person was injured during the flash fire on 29th March. My post on 14th May gives some details of iron dust explosion provided at CSB website. The latest incident appears to be initiated by hydrogen gas leak from 3x7 inch hole on a hydrogen pipe in a trench. The trench also contains nitrogen and water lines. After hearing hissing sound from the trench, nearby annealing furnace operators informed maintenance who unsuccessfully tried to remove the trench cover. Later tried to open with the metal chain hooked to a forklift and during cover opening, a flash and explosion occurred. The statement for news conference on June 3, 2011 by CSB gives status of their investigations and a short video (1:16 min) on iron dust flash fire experiment.
The shortfalls at the plant identified are poor containment of dust, improper dust collection, thick layers of dust, unsuitable electrical fittings and availability of various ignition sources nearby.These types of causes are well reported and NFPA Standard 484 and we fail to take measures to eliminate these types of causes.
Providing dust containment and collection, elimination of ignition sources, flameproof electrical fittings, providing and maintaining obstruction-free aisles, regular wet mopping and incineration of mops at safe distance, testing of electrical continuity between equipment and earth pits, maintaining 50-60% humidity, use of antistatic uniform and PPE are some of the measures that will surely help in avoiding such incidents.

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