A place for my personal thoughts/views on safety, with focus on industrial safety.
We are nothing after our death. Let us donate our body organs for the poor.
Be not afraid of anything. You will do marvelous work The moment you fear, you are nobody - Swamy Vivekananda
If you think safety is expensive, try an accident... - O.P.Kharbanda
Preventable accidents, if they are not prevented due to our negligence, it is nothing short of a murder - Dr. Sarvepalli Radha Krishna, 2nd President of India
Zero accidents through zero unsafe behaviors. Do not be complacent that there are no accidents. There may be near miss accidents (NMAs). With luck/chance, somebody escaped knowingly or unknown to the person. But, we can't be safe, if we depend upon the luck.
Safety culture is how the organization behaves when no one is watching.
We make No compromise with respect to Morality, Ethics, or Safety. If a design or work practice is perceived to be unsafe, we do not proceed until the issue is resolved. - Mission statement by S&B Engineers & Consultants Ltd. http://www.sbec.com/safety/
Human meat gets least priority - A doctor's comment on accidents
CSB video excerpts from Dr.Trevor Kletz, http://www.youtube.com/watch?v=XQn5fL62KL8
Feb 11, 2021
Telangana State Disaster Response and Fire Services (TSDRFS) Department - achievements
Jul 21, 2019
construction worker injured as Pump House Collapses
LINK
https://www.thehansindia.com/andhra-pradesh/under-construction-pump-house-collapsed-in-tirupati-548198
https://timesofindia.indiatimes.com/city/vijayawada/under-construction-bldg-collapse-kills-one-injures-5/articleshow/70311376.cms
As per news reports as above, 5 persons got injured and one person died during the slab laying work for a pump house. Total about 35 persons are at work spot with six on the roof and another five below. It appears from television report that officers are not present during the work. Questions are raised on quality, supervision, etc for the incident.
There are several such incidents reported in the media, from time to time.
The reasons for such incidents and measures required are generally as below:
- Civil work is done in some sites based on rule of thumb or based on the knowledge / experience / perception of persons without proper design or approval from design engineer
- Successful execution of similar works without design gives confidence / presumed authority for taking up such works in larger scale
- Work is left to ground level workmen thereby not verifying the quality of work.
- The form work / staging work / scaffold made for laying the slab needs to confirm to design
- Design drawing should be complied during erection and to be verified for conformity with the drawing before going for slab concreting
- Checking the form work peripherally will not help as any deficiencies inside as well as under the proposed slab sheeting can lead to serious accidents
- Supervision from the firm issuing work order is required in addition to supervision from the executing agency, during the work as there can be compromise
- Minimum number of persons just sufficient for the work should be at site
- No person should be present under and around the slab work
- The approaches to the construction site should be available without obstructions for use in emergency
- Offset / gap between building and road should be ensured so that in case of collapse, the fallen material will not block the access for emergency services
- Persons engaged for work should be medically fit. It is better to provide food before and during the work and refreshments to the persons engaged in the work by the executing agency itself as some of the persons can be very poor and take work to earn livelihood
- Better to use steel for form work irrespective of height of work. Some agencies use wooden poles and eccentricity can be seen by persons going nearby. Doubts will arise immediately to the viewer that when this will fall. The gap on horizontal and vertical directions also will be so high that persons going nearby will be scared about its stability.
- Work should not be taken up in heavy wind or rain as scaffold can collapse
- In many sites ladder / access to reach point of work will not be available and persons are seen climbing up or down like monkeys jump from one branch to another or by sliding or climbing. This is unsafe and can lead to fall of persons.
- Sufficient illumination is to be planned and provided so that work can be done even in darkness with clear visibility.
Jun 2, 2015
Toxic gas leak from neighbor factory affects 60 in a garment factory
From the above, it is important to all persons working in a cluster of factories to know about hazards and emergency actions not only from their work place but from surrounding factories also.
Ammonia leak from food freezing system from the neighboring factory is suspected in this incident.
http://www.thanhniennews.com/society/60-garment-workers-faint-in-southern-vietnam-after-toxic-gas-leak-43833.html
http://www.thanhniennews.com/society/52-garment-workers-hospitalized-again-one-day-after-toxic-gas-leak-in-vietnam-43906.html
Aug 21, 2012
Fire safety in theatres
Few years ago, traffic police department released a small video for screening in theatres in which the person purchasing the ticket enquires ticket counter person fire safety of the theatre.
http://timesofindia.indiatimes.com/city/hyderabad/Plea-for-theatre-ticket-hike-meets-fire-wall/articleshow/15576790.cms
Mar 5, 2012
Emergency exits - how they should be?
- doors should open outward
- there should be one emergency exit for every 75 ft distance
- emergency lighting along the corridor to maintain minimum illumination in case of failure of regular power supply
- self glowing display signs (EXIT, arrow marking, etc)
- availability of keys near the doors marked emergency exit, with hammer to break the box containing keys
- not blocking the emergency exits
- not having stairs in front of emergency exit doors
Dec 31, 2011
Gas leak smelled 80 miles away
The reason for spread of gas so far is stated as "combination of a light south wind and an inversion of cold air trapped below low clouds with warmer atmosphere above the clouds prevented the gas dispersing upward and caused the gas to be closer to the ground, spreading the gas so far north".
Normally, when software models are used for particular weather conditions, we get dispersion distances which appear to be on higher side. "Experts" in the field too question such results stating that they are illogical. But, this incident is warning to users, emergency responders and regulators to be conservative on distance of impact and take protective measures in the area falling under this.
Grayling gas leak smelled 80 miles away
http://www.petoskeynews.com/gaylord/news/ght-n-gasleak-122811,0,693297.story
Dec 18, 2011
NDMA to prepare guidelines for emergencies in hospitals
Nov 20, 2011
BLEVE
- Flammable storage tanks should be kept outside with proper ventilation and fencing.
- It should have proper vent relief.
- It should have properly designed water sprinkler system.
- It should be fenced to prevent others coming closer to it.
- The whistle/jet engine sound from a tank exposed to fire is an indication of blast / explosion / BLEVE in a short time and all people including emergency responders should vacate the area to a safe distance.
- No other flammable/combustible materials should be stored in the area.
- The safe distance depends upon the maximum capacity of the storage tanks exposed to fire, the distance up to which blast fragments can travel, the distance up to which thermal radiation from a resulting fire ball can cause first degree burns, the distance up to which the over pressure can cause damage to the glass panes.
- The name plate containing the details of the contents, capacity, design pressure, safe distance in case of fire along with emergency contact numbers should be displayed at a place easily visible and accessible, away from the storage area.
- Periodical mock drills should be conducted to take prompt action in a real emergency.
Nov 10, 2011
Off-Site Emergency Response Plans: A Preparedness Tool - Fire Engineering
Off-Site Emergency Response Plans: A Preparedness Tool - Fire Engineering
LINK
Mar 16, 2011
LPG leak - lack of preparedness to attend emergency
Immediately driver and a resident in the area informed it to the fire brigade. The fire brigade and the police after reaching the spot in 15 minutes, started spraying water to dilute gas concentration and informed the supplier who reached after three hours without needed tools/materials.
The driver covered the crack with a cloth and the local fire brigade covered the crack with M-seal and POP after moving the vehicle to a school, away from traffic. Locals were advised by fire brigade not to lit/smoke in the area to avoid fire/explosion. The traffic was stopped ahead and diverted.
Mar 15, 2011
Emergency - rumours
Nuclear emergency in Japan
What lessons we can learn from this incident in a chemical plant?
Feb 22, 2011
Emergency escape routes - not available during emergency
Emergency accessories like manual call point, fire extinguishers, outward opening doors (emergency doors), stairs are those which we do not use day-to-day and it is seen in most of the establishments particularly in office buildings that these are blocked with junk items. The space under stairs is normally used as junkyard to keep mostly discarded chairs, tables, files, etc which are combustible. In basement areas, any fire involving these materials spreads fast due to natural draft and the same stairs which are required for fire fighting can't be used due to smoke coming up and due to poor visibility.
If fire fighters are equipped with fire resistant suits, self contained breathing apparatus and infra red cameras, only then they can approach the source to extinguish the fire. Else, they can become mute spectators. But, the building owners and others find it easy to blame the fire fighters for not doing anything, though the reason is because of greediness and shortsightedness of the building owners to ensure free access, maintain the areas free from combustibles and keeping constant vigil in these areas.
Some establishments provide fire extinguishers only to satisfy municipal authorities but they can be found behind some tables, or they are used to hold personal belongings like shirts, bags, etc and make them invisible. Sand buckets are generally used by employees as spittoons. If any construction or minor civil works are to be done, then these sand buckets are used for taking water, concrete, etc. The valve of the fire hydrant in the building (if provided) will be normally blocked with chairs. Or, the hydrant may not be in charged condition. Or, there is no water in the sump meant for this fire hydrant system.
In some buildings, the doors to emergency stairs are locked and this defeats the basic purpose of providing alternate stairs for use during emergency.
Many times the reason for fire is attributed to short circuit. A factory inspector in Tamilnadu based on his personal experience said that actually this is not at all the reason and if people can't find the reason, then they say short circuit as the reason. If short circuit is the reason, then all electrical wiring should be checked every year for their healthiness as we check earth pit resistance and electrical continuity between the switch and the earth pit. It should be made mandatory and checking should be done by only by approved third parties. Insurance companies should insist on these checks before providing the insurance cover. All basement areas and important rooms should be provided with CCTV cameras for surveillance. All corridors should have fluorescent (radiant) markings in the direction of nearest exit so that even in case of power failure one can see the glowing signs and escape. Emergency lights should be provided in the corridors and along the escape routes to provide minimum illumination. These lights should be capable of functioning atleast 30 minutes so that rescue operations also can be conducted. For high rise buildings, these lights should function for more duration as assessed by the fire services or similar agency.
Some pictures are shown below where fire fighting accessories are blocked/misused.Such conditions can be avoided and fire safety awareness can be increased among all employees including those in administration and similar services to ensure availability and misuse. These photos were collected from various online safety resources and their effort to create safety awareness and ensure safe workplace is acknowledged.
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Fire extinguishers as door stopper |
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FE in safe custody? |
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Unsafe storage of chemicals |
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Bocked emegency door |
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Emergency exit? |
Feb 17, 2011
NDTV Video of LPG Tanker explosion
This reminds me of an incident where an LPG tanker toppled and fell on the road. Without understanding the hazard of explosion any time, passersby gathered around. Even the company officials took more than a day to put it on the road and tow away.
In another incident an ammonia tanker fell on the road. However, in this case, the road was blocked, the company officials promptly transferred the content to another vessel and cleared the area in a few hours.
Though everyone should be careful, it is the responsibility of the transporter and the manufacturer of the chemicals to ensure that transport containers are fit for road journey, the drivers know what to do in an emergency and are trained to handle the situation. Normally, the behavior of the public at large is to gather and watch. So, the driver of the vehicle, in an emergency, should caution and drive away the public to safe distance so that they are safe in case of any eventuality.
Dec 13, 2010
Recurrence of accidents - lack of safety culture
In the factory, regular monitoring of operating parameters, keeping an ear for the noises from the machines,motors, agitators, equipment; monitoring process and storage inventories; leaving the aisles free from obstructions, interacting with shop floor employees, self discipline by employees, etc can reduce accidents. But, most of the supervisors and engineers appear to be stuck to the tables. When there is no monitoring, then it leads to bypassing of procedures, wrong reporting and complacency. This also gives a wrong signal to new recruits.
Most of the plant layouts also appear to be congested. We put more and more equipment in the same area and whatever planned during initial setup with sufficient space will not be seen after future capacity additions. This congestion also leads to unsafe conditions and can endanger the lives of employees in emergency.
If the rot is not attended in the beginning stage, then even the best management expert can't do anything. When we compromise the above safety issues for the fear of unrest, union problems, unrealistic production goals, then so be it and see the deterioration of safety culture and one day, you may close the shop temporarily for a few months or permanently.
Sep 15, 2010
Wrist band tool to identify persons in danger and help in Safe Evacuation
http://www.youtube.com/watch?v=UdTIYvKhhoc
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